Starship is a
spacecraft and
second stage[1] under development by American
aerospace company
SpaceX. Stacked atop its booster,
Super Heavy, it composes the identically named
Starshipsuper heavy-liftspace vehicle. The spacecraft is designed to transport both crew and cargo to a variety of destinations, including Earth orbit, the
Moon, Mars, and potentially beyond. It is intended to enable long duration
interplanetary flights for a crew of up to 100 people.[1] It will also be capable of point-to-point transport on Earth, enabling travel to anywhere in the world in less than an hour. Furthermore, the spacecraft will be used to
refuel other Starship vehicles to allow them to reach higher orbits to and other space destinations.
Elon Musk, the CEO of SpaceX, estimated in a tweet that 8 launches would be needed to completely refuel a Starship in
low Earth orbit, extrapolating this from Starship's payload to orbit and how much fuel a fully fueled Starship contains.[4] To land on bodies without an atmosphere, such as the Moon, Starship will fire its engines and thrusters to slow down.[5]
Development began in 2012, when Elon Musk described a plan to build a reusable rocket system with substantially greater capabilities than the
Falcon 9 and the planned
Falcon Heavy. The rocket evolved through many design and name changes. On July 25, 2019, the Starhopper prototype performed the first successful flight at
SpaceX Starbase near
Boca Chica, Texas.[6] The SN15 prototype became the first full-size test spacecraft to take off and land successfully in May 2021.[7] On April 20, 2023,
Ship 24 and Booster 7 lifted off the pad, the first time the booster and Starship flew together as a fully integrated stack. On November 18, 2023,
Ship 25 and Booster 9 launched, successfully completing
hot staging, during the launch, Ship 25 passed the
Karman Line, becoming the first Starship to reach space, and also became the heaviest object to ever reach space, before exploding at 148 km.[8][9][10][11][12] On March 14, 2024,
Ship 28 and Booster 10 lifted off the pad, successfully achieving its second hot-stage separation, as well as a full-duration ascent burn of the second stage. S28 then proceeded to reenter Earth's atmosphere at orbital velocity, disintegrating during reentry 49 minutes after launch.[13][14][15][16][17][18]
In November 2005, before SpaceX had launched its first rocket the
Falcon 1, CEO
Elon Musk first mentioned a long-term and high-capacity rocket concept able to launch 100 tons to
low Earth orbit, dubbed the BFR. Later in 2012, Elon Musk first publicly announced plans to develop a rocket surpassing the capabilities of their existing
Falcon 9. SpaceX called it the Mars Colonial Transporter, as the rocket was to transport humans to Mars and back.
In 2016, Elon changed the name to Interplanetary Transport System, as he planned the rocket to travel beyond Mars. Made of
carbon fiber, this design was to mass over 10,000 tons when fueled and carry 300 tonnes to low Earth orbit, while hoping to be fully reusable. By 2017, the rocket was temporarily re-dubbed the BFR and had multiple versions announced, such as cargo, tanker and crew. In 2019, the current stainless-steel design was adopted.
Design
The Starship spacecraft is 50 m (160 ft) tall, 9 m (30 ft) in diameter, and has 6
Raptor engines, 3 of which are optimized for usage in outer space.[19][20] Future vehicles may have an additional 3 Raptor Vacuum engines for increased payload capacity. The vehicle's payload bay, measuring 17 m (56 ft) tall by 8 m (26 ft) in diameter, is the largest of any active or planned launch vehicle; its internal volume of 1,000 m3 (35,000 cu ft) is slightly larger than the
ISS's pressurized volume.[21] SpaceX will also provide a 22 m (72 ft) tall payload bay configuration for even larger payloads.[22]
Starship has a total propellant capacity of 1,200 t (2,600,000 lb)[23] across its main tanks and header tanks.[24] The header tanks are better insulated due to their position and are reserved for use to flip and land the spacecraft following
reentry.[25] A set of
reaction control thrusters, which use the pressure in the fuel tank, control attitude while in space.[26]
The spacecraft has four body flaps to control the spacecraft's orientation and help dissipate energy during
atmospheric entry,[27] composed of two forward flaps and two aft flaps. According to SpaceX, the flaps replace the need for wings or
tailplane, reduce the fuel needed for landing, and allow landing at destinations in the Solar System where runways do not exist (for example, Mars).[28]: 1 Under the forward flaps, hardpoints are used for lifting and catching the spacecraft via mechanical arms.[29] The flap's hinges are sealed in
aero-covers because they would be easily damaged during reentry.[2]
Starship's
heat shield, composed of thousands[30] of hexagonal black tiles that can withstand temperatures of 1,400 °C (2,600 °F),[31][32] is designed to be used many times without maintenance between flights.[33] The tiles are made of
silica[34] and are attached with pins rather than glued,[32] with small gaps in between to counteract
heat expansion.[2] Their hexagonal shape facilitates mass production[2] and prevents
hot plasma from causing severe damage to the vehicle.
Variants
For
satellite launch, Starship will have a large cargo door that will open to release payloads and close upon reentry instead of a more conventional jettisonable nosecone
fairing. Instead of a
cleanroom, payloads are integrated directly into Starship's payload bay, which requires purging the payload bay with temperature-controlled
ISO class 8 clean air.[22] To deploy
Starlink satellites, the cargo door will be replaced with a slot and dispenser rack, whose mechanism has been compared to a
Pez candy dispenser.[35]
Crewed Starship vehicles would replace the cargo bay with a pressurized crew section and have a
life-support system. For long-duration missions, such as
crewed flights to Mars, SpaceX describes the interior as potentially including "private cabins, large communal areas, centralized storage,
solar storm shelters, and a viewing gallery".[22] Starship's life support system is expected to recycle resources such as air and water from waste.[36]
Starship Human Landing System (HLS) is a crewed lunar lander variant of the Starship vehicle that is extensively modified for landing, operation, and takeoff from the lunar surface. It features modified landing legs, a body-mounted
solar array, a set of thrusters mounted mid-body to assist with final landing and takeoff, two
airlocks, and an elevator to lower crew and cargo onto the lunar surface. Starship HLS will be able to land more than 100 t (220,000 lb) of payload on the Moon per flight.[37]
Starship will be able to be refueled by docking with separately launched Starship
propellant tanker spacecraft in orbit. Doing so would increase the spacecraft's mass capacity and allow it to reach higher-energy targets,[b] such as
geosynchronous orbit, the Moon, and Mars.[38] A Starship propellant depot could cache methane and oxygen on-orbit and will be used by Starship HLS to replenish its fuel tanks.[39]
SpaceX prototypes are subjected to many tests before they can be launched.
Proof pressure tests come first. The tanks are filled with a liquid or gas to test their strength and
safety factor. SpaceX tests some tanks beyond the specified limit, to find the point at which they burst. The engines were tested in later prototypes, while the vehicle remained tethered to the ground (
static fire). After passing these tests vehicles launch, either flying within the atmosphere, or attempt to reach orbit.[42]: 15–19
^Landed successfully after 10 km test flight, but exploded during vehicle safing procedures on landing pad
^Never completed as flight vehicle. Repurposed as a structural testing unit in March 2021[83][84]
Starhopper
Starhopper in March 2019
Starhopper configuration as flown in August 2019
Construction on the initial steel test article—Starship Hopper,[110]Hopper, Hoppy, or Starhopper[111]—began at Boca Chica in 2018. Starhopper had a single engine and was
test flown to develop landing and low-altitude/low-velocity control algorithms.
Starhopper used
LOX and liquid methane fuel. Starhopper was repurposed after it completed its testing campaign as a water tank, weather station and equipment mount, it was outfitted with cameras, lights, loudspeakers and a radar system.[112]
Testing
It passed tanking tests, wet dress rehearsals, and
pre-burner tests.[113] A storm blew over and damaged Starhopper's
nose cone. SpaceX continued testing without one.[113]
It then passed a static fire test,[114] and in a tethered test reached 1 meter altitude.[115][116][113] On July 25, 2019 a Starhopper test flight reached about 20 m (66 ft) altitude,[117] followed by an August 27 test that rose to 150 m (490 ft)[118] and landed about 100 m (330 ft) from the launchpad, the Raptor's first use in flight.
Mark series (Mk1 – Mk4)
SpaceX began building two high-altitude prototypes simultaneously, Mk1 in
Texas and Mk2 in Florida, using competing teams that shared progress, insights, and build techniques.[119][115] These vehicles featured three Raptor
methalox engines and were meant to reach an altitude 5 km (3.1 mi).[120][121] An Mk3 prototype began construction in late-2019.[122]
Mk1 was 9 m (30 ft) in diameter and about 50 m (160 ft) tall,[122] with an empty mass of 200 t (440,000 lb). It was intended for testing flight and reentry profiles, in pursuit of a suborbital flight. When announced, it boasted three sea-level Raptors, two fins each at the front and back, and a nose cone containing cold-gas reaction control thrusters, all of which were removed thereafter.[123][124][125]
Mk4 construction began in Florida in October,[126] but was scrapped after a few weeks.[52]
On November 20, 2019, Mk1 blew apart during a pressure test.[127][128] Mk2 was never completed.[52][53][129] In December 2019, Musk redesignated Mk3 as Starship SN1 and predicted that minor design improvements would continue through SN20.[130] In January 2020, SpaceX performed pressurization tests in Boca Chica.[131] One test intentionally destroyed the tank by over-pressurizing it to 7.1 bar (103 psi).[132] Another tank underwent at least two pressurization tests; the first failed at 7.5 bar (109 psi).[133] After repairs the tank was cryogenic pressure tested on January 29, and ruptured at 8.5 bar (123 psi).[134] The test was considered a success as 8.5 represented a safety factor of 1.4 times the 6 bar (87 psi) operational pressure.[135][136]
SpaceX began stacking SN1 in February 2020 after successful pressurization tests on propellant tank prototypes. SN1 was destroyed during a cryogenic pressurization test (February 28) due to a design flaw in the lower tank thrust structure.[137][138]
Hops (SN3–SN6)
SN3 and SN4
SN3 was destroyed during testing on April 3, 2020[139][58] due to a failure in the testing configuration.[42]
SN4 passed cryogenic pressure testing on April 26[140] and two static fires on May 5 and May 7: one tested the main tanks, while the other tested the fuel header tank.[141] After uninstalling the engine, a new cryogenic pressure test was conducted (May 19). A leak in the methane fuel piping ignited, causing significant damage to the rocket's base, destroying the control wiring.[142] SN4 was destroyed on May 29, due to a failure with the Ground Support Equipment's quick-disconnect function.[143]
SN5 and SN6
After a static fire test on July 30,[144] SN5 completed a 150-meter flight (August 4) with engine SN27.[64][145] SN6 completed a static fire on August 24, and a 150-meter hop test flight with engine SN29 on September 3.
In January 2021, SN6 was scrapped,[146] followed by SN5 in February.[147]
High-altitude test flights (SN8–SN15)
SN8 and SN9
SN8 was planned to be built out of 304L stainless steel,[148] although some parts may have used 301L steel.[149] In late October and November, SN8 underwent four static fires. During the third test, on November 12, 2020, debris from the pad caused the vehicle to lose pneumatics.[150] Launch took place on December 9. Launch, ascent, reorientation, and controlled descent were successful, but low pressure in the methane header tank[151] kept the engines from producing enough thrust for the landing burn, destroying SN8 on impact.[152]
On December 11, the stand beneath SN9 failed, causing the vehicle to tip and contact the walls inside the High Bay.[153] SN9 then required a replacement forward flap.[154] SN9 conducted 6 static fires in January 2021,[74] including three static fires in one day.[155] After these tests, two engines had to be replaced.[156] After struggling to gain FAA permission,[157] SN9 conducted a 10 km (6.2 mi) flight test (February 2). Ascent, engine cutoffs, reorientation and controlled descent were stable, but one engine's oxygen pre-burner failed, sending SN9 crashing into the landing pad.[158] The landing pad was then reinforced with an additional layer of concrete.[159] After the SN9 failure, all three engines were used to perform the belly flop landing sequence. This offered a failsafe should one fail to ignite.[160][82]
SN10 – SN14
SN10 underwent a cryogenic proof test on February 8, followed by a static fire on February 23.[76] After an engine swap, another static fire was conducted on February 25.[161]
Two launch attempts were conducted on March 3. The first attempt was automatically aborted after one engine produced too much thrust while throttling up. After a 3-hour delay to increase the tolerance,[162] the second attempt landed without exploding. The test ended with a hard landing-at 10 m/s-most likely due to partial helium ingestion from the fuel header tank. Three landing legs were not locked in place, producing a slight lean after landing. Although the vehicle initially remained intact, the impact crushed the legs and part of the leg skirt. Eight minutes later the prototype exploded.[163][164]
SN11 accomplished a cryogenic proof test on March 12 that included a test of the
Reaction control system (RCS),[165][166] followed by a
static fire test on March 15, 2021. Immediately after ignition, the test was aborted.[167] Another static fire attempt[168] led to reports that one of the three engines had been removed for repairs.[169] A replacement engine was installed[170] and a third static fire was attempted on March 26.[171] A 10 km flight test was conducted in heavy fog on March 30. The test included engine cutoffs, flip maneuver, flap control and descent, along with a visible fire on engine 2[172] during the ascent. Just after the defective engine was re-ignited for the landing burn, SN11 lost telemetry at T+ 5:49 and disintegrated.[173] SN12 through SN14 never launched.[174]
SN15 – SN19
SN15 introduced improved
avionics software, an updated aft skirt propellant architecture, and a new Raptor design and configuration.[175][176] A
Starlink antenna on the side of the vehicle was another new feature.[177] SN15 underwent an ambient temperature pressure test on April 9,[178] followed by a cryogenic proof test on April 12, and a header tank cryogenic proof test on April 13.[179][180] A static fire was conducted on April 26,[88][89] and a header tank static fire on April 27 followed.[181] A 10 km (33,000 ft) high-altitude flight test was conducted in overcast weather on May 5, achieving a soft touchdown. A small fire near the base started shortly after landing, though this was extinquished.[182] After its engines were removed, it was retired on May 31, the first Starship prototype to fly, land and be recovered. It took its place in the Rocket Garden.[183] SN16[94] and SN17 were scrapped, and SN18 and SN19 were never completed. On July 26, 2023, SN15 was scrapped.[184]
V1 Orbital Launches (SN20/Ship 20–S35)
SN20/Ship 20 – Ship 23
SN20 (Ship 20) resides in the Rocket Garden, previously planned to be launched atop the Super Heavy booster. SN20 was the first vehicle with a complete
thermal protection system. SN20 rolled out to the launch mount on August 5, 2021, and was stacked onto Booster 4 for a fit test.[97][185][186]FCC filings in May 2021 by SpaceX stated that the orbital flight would launch from Boca Chica. After separation, Starship would enter orbit and around 90 minutes later attempt a soft ocean landing around 100 km off the coast of
Kauai.[187] However, S20 was retired in March 2022.
Ship 21 was scrapped, Ship 22 moved out to the Rocket Garden in late February 2022. Ship 23 was scrapped and partially recycled in Ship 24.[188]
It was first spotted in November 2021, and made cryogenic proof tests on June 2, 2022, June 6, 2022, and June 7, 2022.[189][190] On June 9, 2022, Ship 24 was rolled back to the production site for engine installation.[191] On July 5, 2022, Ship 24 was rolled back out to the launch site and lifted onto Suborbital Pad B a day later.[192][193] Ship 24 then conducted a successful spin prime test on July 18, 2022.[194] On July 20, 2022, Ship 24 completed two successful spin prime tests.[195] On July 21, 2022, Ship 24 again conducted two spin prime tests, the first test only included one engine, while the second test involved two engines.[196] On July 28, 2022, Ship 24 successfully completed a forward flap test.[197] Ship 24 completed two additional successful spin prime tests on August 8, 2022.[198] It was static fired with two engines on August 9, 2022.[199][200][201] On August 24, 2022, Ship 24 successfully completed an ignitor test with all 6 of its engines.[202] On August 25, 2022, Ship 24 went through an additional spin prime test.[203] On September 8, 2022, Ship 24 underwent a six engine static fire test,[204][205] which damaged around 30 of its 18,000 ceramic tiles.[206] The ship was repaired, and was subsequently stacked on top of Booster 7 in mid-October, before being destacked on October 16, 2022,[207] and restacked on October 20, 2022.[208] On November 8, 2022, Ship 24 was destacked again for static fire tests.[209] On December 15, 2022, Ship 24 conducted a single engine static fire.[210][211] On January 9, 2023, Ship 24 was stacked on Booster 7,[212] and then destacked on January 24, 2023.[213] On January 26, 2023, Ship 24 was rolled back to the production site for final TPS work.[214] On March 31, 2023, Ship 24 was rolled out to the launch site for the final time before launch.[215] On April 5, 2023, Ship 24 had two lift attempts, the first lift attempt was aborted, however the second attempt, less than a few hours after the first, was successful.[216] On April 12, 2023, Ship 24 was destacked for FTS installation before launch.[217] On April 15, 2023, Ship 24 was stacked onto Booster 7 for the final time before launch.[218] On April 20, 2023, it
was destroyed in flight along with Booster 7 after spinning out of control.[219][220]
Ship 25 was a Starship prototype very similar to the destroyed Ship 24. It flew on the second Integrated Flight Test with
Booster 9 and was the first Starship to pass the Karman Line and reach space.[221] Like Ship 24, S25 featured a
heat shield. A payload bay was also built, but was permanently sealed shut.[222] To test its cryogenic testing equipment, it resided for a time at the Massey's site, a nearby former gun range.[223] During the third week of May 2023, Ship 25 was moved to the launch site and lifted onto suborbital pad B in preparation for engine testing.[224] On June 21, 2023, Ship 25 performed a successful spin prime test.[225] On June 24, 2023, it was announced that S25 would be the first vehicle to use hot staging (when the second stage fires its engines while some of the booster's engines are still firing).[226] On June 26, 2023, Ship 25 underwent its first static fire test, igniting all six engines.[227] On August 5, 2023, it was moved to the Rocket Garden for final TPS work.[228] On September 5, 2023, it was moved back to the Orbital Launch Site, followed by stacking onto B9.[229] On September 14, 2023, it was removed from B9.[230] On September 27, 2023, it was lifted back onto B9, before being destacked on October 5, 2023.[231][232] It was then restacked on October 16, 2023, only to be destacked the next day.[233] This was followed by a restack three days later.[234] On October 24, B9 and S25 completed a
WDR.[235][236] On October 26, 2023, S25 was removed from B9.[237] It was restacked on November 1, 2023,[238][239] and then destacked on November 2, 2023,[240][241] followed by FTS installation on November 9, 2023.[242] On November 10, 2023, S25 was stacked onto B9,[243] and then destacked on November 11, 2023.[244] On November 15, 2023, S25 was stacked onto B9 for the
Second Integrated Flight Test.[245] Due to a failed grid fin actuator on B9, S25 was destacked on November 16, and restacked on November 17.[246][247]
On November 18, 2023, Ship 25 was launched atop Booster 9 on the second Integrated Flight Test. Ship 25 successfully separated from Booster 9. Near the end of its burn, a LOX dump started a fire in the engine bay, causing an explosion.[248] The
autonomous flight termination system activated, destroying the vehicle.[249][250]
Ship 26 and 27
Ship 26 and 27 are
expendable Starship prototypes, as they lack heat shield tiles and flaps. Ship 26 has no payload bay door, whereas Ship 27 had a reinforced payload dispenser designed to carry Starlink satellites. Ship 26, after several cryo tests, was moved to the engine install stand. Ship 27 was scrapped on July 20, 2023.[251] After the scrapping of S27 was complete, S26 moved to the rocket garden.[252] S27's aft section was then converted into a test article, presumably to test the engine shielding design present on S25.[253] On September 9, 2023, S26 was moved to Suborbital Pad B for static fire testing.[254] On September 27, 2023, S27 was rolled to the Massey's test site.[253] S26 then underwent a cryogenic test on October 9, 2023, followed by a preburner test with a single engine nine days later, a first for vehicles equipped with Raptor 2 engines.[255] This was followed by a single engine static fire on October 20, 2023, simulating a deorbit burn.[103] It was moved back to the rocket garden one week later.[256] On December 7, 2023, S26 was placed on an engine stand, and a crane was attached to S26, potentially indicating an imminent scrapping.[257] However, on December 11, 2023, the crane was detached from S26, and S26 was returned to the Rocket Garden.[258] On December 16, 2023, SpaceX crews began welding large steel pieces onto the stack weld connecting S26's payload bay and forward dome sections, likely an attempt to reinforce the payload bay, although it is currently unclear what the reason behind this reinforcement is, or if this means SpaceX plans to use S26 as a flight article.[259] Additional supports were added on December 20, 2023.[260]
Ship 28, along with subsequent V1 models, features heat shield tiles as well as reinforced
Starlink dispensers.[109][261] In July 2023, S28 underwent cryogenic testing, before being moved onto the engine install stand. On August 18, 2023, S28 began to have its engines installed.[262] On November 23, 2023, S28 was moved to the High Bay for TPS work.[263] On December 7, 2023, SpaceX confirmed that S28 would be the next vehicle to fly.[264] On December 14, 2023, S28 was moved to the launch site[265] and lifted onto suborbital Pad B for static fire testing.[266] On December 16, 2023, S28 completed a spin prime test,[267] followed by a six engine static fire test on December 20, 2023.[268] This was followed by a deorbit burn test on December 29, 2023.[269] In early January 2024, S28 was moved back to the production site.[270] On January 25, S28 was briefly removed from the High Bay, before returning after realignment of its SPMTs.[271] On January 27, 2024, S28 was moved to the Sanchez Site, where it was lifted onto the Engine Installation Stand.[272][273] There, at least one engine was replaced on January 31, 2024.[274]
S28 was moved to the Orbital Launch Site for IFT-3 on February 10, 2024,[275] and was stacked onto B10.[276] S28 was then destacked on February 12, 2024,[277] potentially due to an issue with the Vented Interstage.[278]On February 13, 2024, S28 was restacked onto B10.[279][280] On February 14, 2024, a Wet Dress Rehearsal attempt was aborted.[281] A second Wet Dress Rehearsal was attempted on February 16, 2024, and it was also aborted.[282] On February 18, 2024, S28 was destacked,[283] and on February 19, it was lifted onto Suborbital Stand B.[284] It underwent a spin prime on February 26, 2024,[285] before being removed from Pad B on February 28, 2024.[286] S28 was stacked on B10 on March 1, 2024.[287] On March 3, 2024, B10 and S28 completed a Wet Dress Rehearsal.[288] On March 5, 2024, S28 was destacked for FTS arming.[289] The FTS was armed on March 8, 2024,[290] followed by S28 being restacked on March 10, 2024.[291] S28 flew with B10 on March 14, 2024, and successfully reached orbit. It conducted tests of the Payload Dispenser and Fuel Transfer system, before being destroyed during reentry.[292] As of March 17, 2024, it is the largest artificial object to reenter earth's atmosphere.[293]
Ship 29 – Ship 35
On September 22, 2023, S29 was moved to Masseys for cryogenic testing, where it was cryogenically tested on September 26, 2023. On October 13, 2023, S29 was temporarily moved to the rocket garden, as on November 21, 2023, S29 was moved into the High Bay. In late December, 2023, S29 was moved into Mega Bay 2.[294] It was returned to the High Bay in late February 2024.[295] On February 29, S29 was moved to the launch site,[296] and was lifted onto Pad B on March 2, 2024.[297] S29 underwent a cryo test on March 7, 2024,[298] followed by a spin prime on March 11, 2024.[299] On March 12, 2024, S29 was removed from Suborbital Pad B,[300] followed by a rollback to the production site.[301] On March 22, 2024, it was moved back to the launch site, before being lifted onto Suborbital Pad B for static fire testing.[302] On March 25, 2024, Ship 29 conducted a six engine static fire.[303] A single engine static fire was conducted on March 27, 2024.[304]
S30 was removed from the High Bay on November 22, 2023. On November 23, 2023, S30 was moved to the High Bay.[263] S30 was moved to Massey's for cryogenic testing on December 30, 2023.[305] On January 3, 2024, S30 underwent its first cryogenic test.[306] On January 10, S30 was returned to the production site, presumably for engine installation.[307]
On January 4, S31 was moved into the High Bay.[308]
On November 24, Elon Musk stated that S32 would be the last V1 starship.[309] On January 10, 2024, S32 was moved to the Rocket Garden.[307]
In late November, 2023, S33's components were scrapped.[108]
V2 Orbital Launches (S36 and subsequent)
As of February 2024, parts of S36 and S37 have been spotted.[109] It is currently unknown how different the V2 design is from the previous V1 vehicles.
Test Tank 1 (TT1) was a subscale test tank consisting of two forward bulkheads connected by a small barrel section. TT1 was used to test new materials and construction methods. On January 10, 2020, TT1 was filled with water and tested to failure as part of an ambient temperature test, reaching a pressure of 7.1
bar (103
psi).[311]
Test Tank 2 (TT2) was another subscale test tank similar to TT1. On January 27, 2020, TT2 underwent an ambient temperature pressure test where it reached a pressure of 7.5 bar (109 psi) before a leak occurred.[324] Two days later, it underwent a cryogenic proof test to destruction, bursting at 8.5 bar (123 psi).[325][315]
GSE 4.1 was first spotted in August 2021, and was the first ground support equipment (GSE) test tank built, made from parts of GSE 4. It underwent a cryogenic proof test (August 23) before it was rolled to Sanchez site.[326] It was rolled back to the launch site in November 2021 and underwent an apparent cryogenic proof test to failure (January 18), where it burst at an unknown pressure.
EDOME was a test tank created to test flatter domes, possibly used on future Starship prototypes. It was moved to the launch site in July 2022, and then back to the production site the next month, after not undergoing any tests.[327] It was later moved from the production site to the Massey's Test site in late September 2022, where it was damaged during a cryogenic pressure test to failure.[328] After repairs, it was tested to destruction in late October 2022.[329]
EDOME 2 was a test tank which is likely designed to continue testing a flatter dome design. As of October 4, 2023, its official designation is unknown. It was tested once, before being scrapped for unknown reasons.[330]
Starship-based test articles
Liquid Oxygen Header Test Tank (LOX HTT) was similar to TT1, but was based on the LOX Header tank inside a nosecone section. On January 24, 2020, the tank underwent a pressurization test which lasted several hours.[331] The following day it was tested to destruction.[313]
SN2 was a test tank used to test welding quality and thrust puck design. The thrust puck is found on the bottom of the vehicle where in later Starship tests up to three sea-level Raptor engines would be mounted. SN2 passed a pressure test on March 8, 2020.[332][137]
SN7 was a pathfinder test article for the switch to type
304L stainless steel.[320] A cryogenic proof test was performed on June 15, 2020, achieving a pressure of 7.6 bar (110 psi) before a leak occurred. During a pressurize to failure test on June 23, 2020, the tank burst at an unknown pressure.[333][319]
SN7.1 was the second 304L test tank, with the goal of reaching a higher failure pressure.[320] The tank was repeatedly tested in September, and tested to destruction on September 23.[334] The bulkhead came apart at a pressure of 8 bar (115 psi) in ullage and 9 bar (130 psi) at base.[335][321]
SN7.2 was created to test thinner walls, and therefore, lower mass. It is believed to be constructed from 3 mm steel sheets rather than the 4 mm thickness of its predecessors.[336] On January 26, 2021, SN7.2 passed a cryogenic proof test. On February 4, during a pressurize to failure test, the tank developed a leak.[337][338] On March 15, SN7.2 was retired.[339][340]
S26.1 was a test tank designed to test the aft section of ships after S24. It conducted two tests on the can-crusher, before being moved off in July 2023.[341] On September 21, 2023, it was tested to destruction.[342]
S24.2 is test article designed to test the payload bay of Starlink dispenser vehicles.[343] On September 28, 2023, it was moved to the Masseys test site.
^
abcd"SpaceX – Starship". SpaceX.
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^Baylor, Michael (July 15, 2020).
"Starship SN5 set for a static fire followed shortly by a 150-meter hop attempt". NASASpaceFlight.
Archived from the original on July 16, 2020. Retrieved July 17, 2020. The most recent test tank, designated SN7, achieved a record pressure before it failed. SN7 was the pathfinder vehicle for the switch to 304L stainless steel. The next test tank – designated SN7.1 – will feature further build-quality improvements, as it attempts to break the record set by SN7.
^Bergin, Chris (January 4, 2024).
"Ship 31 going for a wander". X (formerly Twitter).
Archived from the original on January 4, 2024. Retrieved January 4, 2024.
^
abMali, Tariq (June 23, 2020).
"Boom! SpaceX pops huge Starship SN7 test tank on purpose in pressure test". Space.com.
Archived from the original on July 19, 2020. Retrieved January 30, 2021. SpaceX pushed a massive tank for its latest Starship prototype beyond its limits Tuesday (June 23) in an intentionally explosive test in South Texas. The Starship SN7 prototype tank ruptured during a pressure test at SpaceX's Boca Chica proving grounds, the second in just over a week for the spacecraft component.
^
abcBaylor, Michael (July 15, 2020).
"Starship SN5 set for a static fire followed shortly by a 150-meter hop attempt". NASASpaceFlight.
Archived from the original on July 16, 2020. Retrieved July 17, 2020. The most recent test tank, designated SN7, achieved a record pressure before it failed. SN7 was the pathfinder vehicle for the switch to 304L stainless steel. The next test tank – designated SN7.1 – will feature further build-quality improvements, as it attempts to break the record set by SN7.
^Ralph, Eric (January 27, 2021).
"SpaceX's thin-skinned Starship 'test tank' passes first trial". Teslarati. Retrieved January 30, 2021. Known as Starship SN7.2, SpaceX's latest 'test tank' is the third to carry the SN7 moniker and appears to have been built primarily to test refinements to the rocket's structural design...the tank's most important task is determining if future Starships (and perhaps Super Heavy boosters) can be built out of thinner, lighter steel rings. Its domes appear to be identical to past ships but writing on the exterior of the tank strongly implied that its three rings were built out of 3mm steel rather than the 4mm sheets that have made up every Starship built in the last 12 months.